Secure and Durable Custom Poly Mailers

Name: Custom Poly Mailers | Low MOQ, Eco-Friendly & Branded
Brand: Plus Packaging
Price: 1 USD
Availability: InStock

4.7/5

Based on 23 Reviews 23 Reviews

Looking for a branded, lightweight way to ship your products? Our custom poly mailers combine full-color printing with tough, water-resistant film. Choose from recyclable or compostable materials in sizes from 4″×6″ up to 24″×24″, ideal for apparel, accessories, cosmetics, and other lightweight goods. Minimums from 150 pieces.

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Customize Your Poly Mailing Bags

	SHORT RUNS	PRODUCTION RUNS
Minimum Order Quantity	150 pieces	5000 pieces
Materials	2.85mil plastic	2.5mil film COEX
Material Colors	White/Gray or Black/Black	White/Gray
Print Techniques	Flexo Print or Digital Print	Flexo Print
Print Options	Flexo Print: 1 or 2 sides Digital Print: 1 side	1 side or 2 sides
Print Colors	Flexo Print: 1 color* Digital Print: multi color	1, 2 or 3 PMS colors**
Print Coverage	20-40%***	up to 100%
Our Sizes****	9.5” x 12”< 12” x 15.5” 15″ x 18″ 19″ x 24″	4” x 6” 7.5” x 10.5” 10” x 13” 14.5” x 19” 6” x 9” 9.5” x 12” 12” x 15.5” 14” x 17” 19” x 24” 24” x 24”
Ask our Team for best colors to print on black bags Up to 8 colors available with bulk orders Depends on the chosen size **More sizes available for Production Runs – speak with our Team to learn more

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Getting Custom Poly Mailers: Your Simple 6-Step Process

Personalized Design Consultation

We’ll match your brand vision to the right materials and print techniques, there no need for design team.

Quality Assurance & Material Testing

Every mailer is tested for durability, tear resistance, water protection, and verified eco-credentials.

Ongoing Support & Reorder Reminders

We check in as supply runs low and stay reachable for questions or advice.

Digital Mockup Approval

We review high-resolution proofs and tweak until it’s exactly right, before we print a single bag.

Pre-Delivery Check & Packaging

We inspect for color, print quality, and structure, then package for safe arrival.

On-Time Delivery & First Impressions Check

Your mailers arrive on schedule, and we follow up to make sure they hit the mark.

1

Personalized Design Consultation

We’ll match your brand vision to the right materials and print techniques, there no need for design team.

2

Digital Mockup Approval

We review high-resolution proofs and tweak until it’s exactly right, before we print a single bag.

3

Quality Assurance & Material Testing

Every mailer is tested for durability, tear resistance, water protection, and verified eco-credentials.

4

Pre-Delivery Check & Packaging

We inspect for color, print quality, and structure, then package for safe arrival.

5

Ongoing Support & Reorder Reminders

We check in as supply runs low and stay reachable for questions or advice.

6

On-Time Delivery & First Impressions Check

Your mailers arrive on schedule, and we follow up to make sure they hit the mark.

4.61/5

Based on 23 Reviews 23 Reviews

Custom Poly Mailer Customer Reviews

02/06/2025 | Maria I.

my first order with plus packaging, appreciate your help and service and product quality, thanks

01/29/2025 | Carol C. | Verified Buyer

Great

01/15/2025 | John S.

fully custom 150 bags, looking great, OK price

12/12/2024 | Ali B.

Very very good quality, love the color sharpness6

11/16/2024 | Noah D. | Verified Buyer

These bags are amazing but the service is even better. Couldn’t ask for more!

11/10/2024 | Jessica M. | Verified Buyer

Fast delivery, great quality, and the customization options are fantastic. My customers love the packaging!1

11/09/2024 | Ella M.

Customer service was helpful.

11/05/2024 | Mia S.

These poly mailers make shipping so much easier

11/03/2024 | James C.

solid quality

11/01/2024 | Grace H. | Verified Buyer

Shipping took a bit longer than expected, but worth the wait

10/28/2024 | Liam H. | Verified Buyer

Absolutely thrilled with how my logo turned out on these bags. Great service too!

10/27/2024 | Amelia B.

great

10/20/2024 | Sophia D. | Verified Buyer

Eco-friendly and good price. Perfect for my business.

10/20/2024 | Ava T.

Perfect fit for my e-commerce needs. They look professional and my brand shines through.

10/13/2024 | Alexander G.

decent product

10/06/2024 | Oliver W. | Verified Buyer

awesome

09/17/2024 | Benjamin P.

These work really well for my business, but I wish there were more size options for lower quantities

09/12/2024 | Charlotte P.

I’ve used many poly mailers over the years, and these are by far the best. Highly recommend!

09/11/2024 | Elijah K. | Verified Buyer

I’ll definitely reorder!

09/03/2024 | Isabella F. | Verified Buyer

From the design process to delivery, Plus Packaging exceeded my expectations!

08/30/2024 | Evelyn T.

The bags are okay but thinner than I expected. They’re fine for lighter items, though.

08/24/2024 | Lucas J.

Great quality!

08/22/2024 | Henry B.

Good value for the price

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Real Results: How Our Custom Poly Mailers Delivered Value

High-Volume Custom Packaging for an American Retail Chain

A national retail brand with more than 200 brick-and-mortar stores and a fast-growing e-commerce division was experiencing a major shift. Over the previous 18 months,…

Locks of Love: Custom Poly Mailing Bags for a Worthy Cause

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Body by Love: Custom Poly Mailing Bags for Plus-Size Bath Towels

Body by Love is a brand with a mission to reimagine the women’s bath experience with size-inclusive premium merchandise. One of their standout products is…

Sealed with Freshness: Chic Underwear Mailers

Dive into our case study for a fresh take on packaging creativity and design radiance that aligns with brand values. Get inspired by underwear innovation!

Eco-friendly poly mailers without compromise

Recyclable LDPE

Our standard poly mailers are made from LDPE (Type 4 plastic), recyclable at soft-plastics drop-off points at most major grocery chains. Your customers can recycle them without any extra effort.

Certified compostable

Our plant-based compostable mailers break down completely in commercial composting facilities, leaving zero microplastics. Made from renewable resources and certified to international compostability standards.

Sustainability consulting

Not sure which option fits your brand commitments and budget? Our sustainability team helps you navigate certifications, consumer communication, and material trade-offs, at no extra cost.

Recyclable LDPE

Our standard poly mailers are made from LDPE (Type 4 plastic), recyclable at soft-plastics drop-off points at most major grocery chains. Your customers can recycle them without any extra effort.

Certified compostable

Our plant-based compostable mailers break down completely in commercial composting facilities, leaving zero microplastics. Made from renewable resources and certified to international compostability standards.

Sustainability consulting

Not sure which option fits your brand commitments and budget? Our sustainability team helps you navigate certifications, consumer communication, and material trade-offs, at no extra cost.

The Plus Packaging Difference

For over four decades, we’ve helped businesses create packaging that protects products and builds brands. Our small, hands-on team takes the time to understand your specific needs, working as partners rather than just another vendor filling orders.

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Expert Advice: Tips, Ideas, and Packaging Insights

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Frequently Asked Questions About Custom Poly Mailers

1. What is the minimum order quantity for custom poly mailers?

Our minimum is just 150 pieces for short runs, which makes them ideal for small businesses, product launches, or testing new designs. For larger operations, production runs start at 5,000 pieces with lower per-unit pricing and more size options. There’s no upper limit, we regularly produce orders in the hundreds of thousands.

2. Can I print full color on my poly mailers?

Yes. Digital printing supports full multi-color artwork on one side and is ideal for short runs with detailed designs, gradients, or photography. Flexographic printing handles 1–3 PMS spot colors per side (up to 8 colors on bulk orders) and is the better choice for solid brand colors at higher volumes. Coverage can reach up to 100% on production runs.

3. How long does production and shipping take?

After artwork approval, standard production runs about 2–3 weeks, plus shipping time to your facility. Rush production is available when timelines are tight, let us know your deadline and we’ll work backward to hit it.

4. What products are custom poly mailers best for?

Soft, flexible, non-fragile items: clothing, accessories, books, towels, swimwear, cosmetics with secondary packaging, beauty samples, and printed materials. For fragile or rigid products, we recommend custom bubble mailers or mailer boxes instead, our team can help you pick the right format during the quote process.

5. Are the poly mailers environmentally friendly?

Absolutely. Beyond recyclable standard poly mailers, we offer compostable mailers made from plant-based materials that break down completely in commercial composting facilities, leaving no microplastics behind.

6. Do you offer free samples and design mockups?

Yes to both. We send free physical samples so you can feel the material, test the seal, and see print quality before committing. We also provide free digital mockups showing exactly how your artwork will look on the finished mailer including colors, sizing, and placement, so there are no surprises in production.