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Secure and Durable Custom Poly Mailers

Looking for bags that keep items safe yet display your logo? Our custom poly mailers seem tough, with bright graphics that turn each parcel into a small billboard—maybe helping your brand?

  • Tough enough for real shipping – Durable co-extruded film prevents tears and water damage
  • Your brand, front and center – Full-color custom printing that makes an impression
  • Ship for less – Lightweight design keeps your shipping costs down
  • Earth-friendly options – Choose recyclable or compostable materials
  • See before you buy – Free digital mockups ensure your design looks perfect
  • Try before you commit – Request free samples to test quality
  • Start small, think big – Low 150-piece minimums perfect for growing brands
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Served 1000+ partners and counting:
Real Results: How Our Custom Poly Mailers Delivered Value

Real Results: How Our Custom Poly Mailers Delivered Value

Custom Poly Mailing Bags

High-Volume Custom Packaging for an American Retail Chain

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Customize Your Poly Mailing Bags

Customize Your Poly Mailing Bags

SHORT RUNS PRODUCTION RUNS
Minimum Order Quantity 150 pieces 5000 pieces
Materials 2.85mil plastic 2.5mil film COEX
Material Colors White/Gray or Black/Black White/Gray
Print Techniques Flexo Print or Digital Print Flexo Print
Print Options Flexo Print: 1 or 2 sides
Digital Print: 1 side
1 side or 2 sides
Print Colors Flexo Print: 1 color*
Digital Print: multi color
1, 2 or 3 PMS colors**
Print Coverage 20-40%*** up to 100%
Our Sizes**** 9.5” x 12”<
12” x 15.5”
15″ x 18″
19″ x 24″
4” x 6”
7.5” x 10.5”
10” x 13”
14.5” x 19”
6” x 9”
9.5” x 12”
12” x 15.5”
14” x 17”
19” x 24”
24” x 24”

*Ask our Team for best colors to print on black bags

**Up to 8 colors available with bulk orders

***Depends on the chosen size

****More sizes available for Production Runs – speak with our Team to learn more

Getting Custom Poly Mailers: Your Simple 6-Step Process

Getting Custom Poly Mailers: Your Simple 6-Step Process

Personalized Design Consultation

We’ll chat about your brand vision and help match it with the right materials and printing techniques. No design team? No problem—we can help create something that captures your brand perfectly.

Quality Assurance & Material Testing

Your mailers undergo thorough testing for durability, tear resistance, and water protection. For eco-friendly options, we verify all environmental credentials meet proper standards.

Ongoing Support & Reorder Reminders

We’ll check in as your supply runs low and help make reordering simple. Our team is just a call or email away whenever you have questions or need packaging advice.

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Digital Mockup Approval

See exactly how your mailers will look with our high-resolution digital proofs. Make any tweaks until it’s exactly what you want, all before we print a single mailer.

Pre-Delivery Check & Packaging

Before shipping, we inspect your order for color accuracy, print quality, and structure. Everything is carefully packaged to arrive in perfect condition at your facility.

On-Time Delivery & First Impressions Check

Your mailers arrive when promised, ready to use. We’ll follow up to make sure everything meets your expectations and gather any feedback for future orders.

1

Personalized Design Consultation

We’ll chat about your brand vision and help match it with the right materials and printing techniques. No design team? No problem—we can help create something that captures your brand perfectly.

2

Digital Mockup Approval

See exactly how your mailers will look with our high-resolution digital proofs. Make any tweaks until it’s exactly what you want, all before we print a single mailer.

3

Quality Assurance & Material Testing

Your mailers undergo thorough testing for durability, tear resistance, and water protection. For eco-friendly options, we verify all environmental credentials meet proper standards.

4

Pre-Delivery Check & Packaging

Before shipping, we inspect your order for color accuracy, print quality, and structure. Everything is carefully packaged to arrive in perfect condition at your facility.

5

Ongoing Support & Reorder Reminders

We’ll check in as your supply runs low and help make reordering simple. Our team is just a call or email away whenever you have questions or need packaging advice.

6

On-Time Delivery & First Impressions Check

Your mailers arrive when promised, ready to use. We’ll follow up to make sure everything meets your expectations and gather any feedback for future orders.

The Plus Packaging Difference

For over four decades, we’ve helped businesses create packaging that protects products and builds brands. Our small, hands-on team takes the time to understand your specific needs, working as partners rather than just another vendor filling orders.

What makes you get more with less with our poly mailing bags?

What makes you get more with less with our poly mailing bags?

Secure, Elegant, and Sustainable

Our poly mailers offer serious protection against moisture, tears, and shipping damage while looking great. Many options are recyclable or biodegradable, helping you meet sustainability goals without sacrificing quality.

Customized to Your Brand’s Image

Every inch of your mailer can tell your brand story, from eye-catching colors to custom messaging. We help turn ordinary shipping materials into memorable brand experiences that customers recognize and remember.

A Cost-effective Solution

The lightweight construction of poly mailers reduces your shipping costs compared to boxes, while still protecting your products. Custom printing means you’re marketing your brand with every package you send—at no extra shipping cost.

Secure, Elegant, and Sustainable

Our poly mailers offer serious protection against moisture, tears, and shipping damage while looking great. Many options are recyclable or biodegradable, helping you meet sustainability goals without sacrificing quality.

Customized to Your Brand’s Image

Every inch of your mailer can tell your brand story, from eye-catching colors to custom messaging. We help turn ordinary shipping materials into memorable brand experiences that customers recognize and remember.

A Cost-effective Solution

The lightweight construction of poly mailers reduces your shipping costs compared to boxes, while still protecting your products. Custom printing means you’re marketing your brand with every package you send—at no extra shipping cost.

4.61/5
Based on 23 Reviews 23 Reviews
Customer Reviews

Customer Reviews

02/06/2025 | Maria I.
my first order with plus packaging, appreciate your help and service and product quality, thanks
01/29/2025 | Carol C. | Verified Buyer
Great
01/15/2025 | John S.
fully custom 150 bags, looking great, OK price
12/12/2024 | Ali B.
Very very good quality, love the color sharpness6
11/16/2024 | Noah D. | Verified Buyer
These bags are amazing but the service is even better. Couldn’t ask for more!
11/10/2024 | Jessica M. | Verified Buyer
Fast delivery, great quality, and the customization options are fantastic. My customers love the packaging!1
11/09/2024 | Ella M.
Customer service was helpful.
11/05/2024 | Mia S.
These poly mailers make shipping so much easier
11/03/2024 | James C.
solid quality
11/01/2024 | Grace H. | Verified Buyer
Shipping took a bit longer than expected, but worth the wait
10/28/2024 | Liam H. | Verified Buyer
Absolutely thrilled with how my logo turned out on these bags. Great service too!
10/27/2024 | Amelia B.
great
10/20/2024 | Sophia D. | Verified Buyer
Eco-friendly and good price. Perfect for my business.
10/20/2024 | Ava T.
Perfect fit for my e-commerce needs. They look professional and my brand shines through.
10/13/2024 | Alexander G.
decent product
10/06/2024 | Oliver W. | Verified Buyer
awesome
09/17/2024 | Benjamin P.
These work really well for my business, but I wish there were more size options for lower quantities
09/12/2024 | Charlotte P.
I’ve used many poly mailers over the years, and these are by far the best. Highly recommend!
09/11/2024 | Elijah K. | Verified Buyer
I’ll definitely reorder!
09/03/2024 | Isabella F. | Verified Buyer
From the design process to delivery, Plus Packaging exceeded my expectations!
08/30/2024 | Evelyn T.
The bags are okay but thinner than I expected. They’re fine for lighter items, though.
08/24/2024 | Lucas J.
Great quality!
08/22/2024 | Henry B.
Good value for the price
Expert Advice: Tips, Ideas, and Packaging Insights

Expert Advice: Tips, Ideas, and Packaging Insights

Custom Poly Mailing Bags

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Frequently Asked Questions

Frequently Asked Questions

1. What materials are custom poly mailers made from?

Our poly mailers use co-extruded polyethylene films that combine multiple layers for better strength and protection. This creates a lightweight but tough barrier against moisture, tears, and shipping damage.

2. Are custom poly mailers recyclable?

Yes, our standard poly mailers are recyclable, but they need to go to soft plastic recycling drop-offs (like those at many grocery stores), not regular curbside recycling. We also offer compostable options for eco-conscious brands.

3. Can custom poly mailers be sealed securely?

Very secure. Each mailer includes a strong self-adhesive strip that creates a reliable seal. For added security, we offer tamper-evident options that show if a package has been opened.

4. What are the customization options available for poly mailers?

You can customize size, color, printing coverage (full or partial), and design elements including logos, patterns, and messaging. We use high-quality flexographic printing for vibrant, durable results that won’t rub off or fade.

5. Are the poly mailers environmentally friendly?

Absolutely. Beyond recyclable standard poly mailers, we offer compostable mailers made from plant-based materials that break down completely in commercial composting facilities, leaving no microplastics behind.

What is the minimum order quantity for custom poly mailers?

Our minimum is just 150 pieces for custom-printed mailers, perfect for small businesses or new product lines. For larger operations, we offer better pricing at quantities of 5,000+, but we’re happy to work with your specific needs.

6. What are the minimum order quantities for custom poly mailers?

After design approval, standard production takes 2-3 weeks. Need them faster? Rush options are available—just let us know your timeline, and we’ll work with you to meet it.

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