Custom Bubble Mailers: The Perfect Blend of Protection & Brand Impact
Ship your products safely while making a lasting impression with bubble mailers designed just for your brand.
Custom bubble mailers give your packages extra protection without the bulk of boxes—plus they show off your brand from doorstep to unboxing.
What Makes Our Custom Bubble Mailers Special
- Full-color custom printing on the entire exterior surface
- Lightweight yet protective interior bubble lining saves on shipping costs
- Water-resistant poly material keeps contents safe from moisture
- Available in 7 standard sizes (from 4″×8″ to 14.5″×19″)
- Low minimum orders starting at just 250 pieces
- Eco-friendly options including recyclable materials
- Made in the USA with quick production times
Served 1000+ partners and counting:
Real Results: How Our Custom Packaging Solution Delivered Value
Custom Bubble Mailers – Product Features & Specifications
Feature | Details | ||
---|---|---|---|
Sustainability | Recyclable, Biodegradable, Compostable Options | ||
Material | Coextruded Film (135–200 gsm), Optional Kraft/Aluminum Coating | ||
Padding | 3/16” Air Bubble Interior | ||
Color Options | White, Kraft Brown, Yellow, Metallic, Custom Pantone | ||
Print Options | 1-Color, 2-Color, CMYK Full Color | ||
Ink Type | Water-Based or Intaglio Ink | ||
Print Method | Intaglio Printing | ||
Finish | Matte, Glossy, Pearlescent, or Aluminum-Coated | ||
Closure | Self-Seal Adhesive Strip | ||
Order Flexibility | Low MOQ (150 pcs) to bulk production (5,000+ pcs) with competitive pricing | ||
Available Sizes | Complete Range of Custom Sizes Available | ||
More sizes available for Production Runs – speak with our Team to learn more |
Getting Custom Bubble Mailer Step By Step
Choose Your Specs
Pick the right size, quantity, and material to fit your shipping needs.
Review Your Proof
Receive a digital mockup within 1–2 business days for your approval.
Receive Your Mailers
We’ll ship directly to your door, ready for immediate use.
Submit Your Artwork
Upload your design, or collaborate with our design team for a custom look.
Approve & Produce
Once approved, production begins and typically takes 10–15 business days.
Request a Sample
Want to test before committing? Ask for blank samples to check quality firsthand.
Choose Your Specs
Pick the right size, quantity, and material to fit your shipping needs.
Submit Your Artwork
Upload your design, or collaborate with our design team for a custom look.
Review Your Proof
Receive a digital mockup within 1–2 business days for your approval.
Approve & Produce
Once approved, production begins and typically takes 10–15 business days.
Receive Your Mailers
We’ll ship directly to your door, ready for immediate use.
Request a Sample
Want to test before committing? Ask for blank samples to check quality firsthand.
Why Choose Plus Packaging for Your Custom Bubble Mailers
We’ve been helping brands make an impact with their packaging for over 40 years. Our customers stick with us because we make custom packaging easy—even if you’re just starting out.
Unlike other packaging companies, we don’t force you into huge orders. Our low minimums mean you can test different designs without breaking the bank. And our U.S.-based production means faster turnaround times and better quality control.
What makes you get more with less with our bubble mailers?
Protection That Pays Off
The right amount of bubble cushioning keeps your products safe without unnecessary bulk, reducing both shipping costs and damage claims.
Brand Recognition That Sticks
Your logo and design printed edge-to-edge means customers recognize your package instantly—building excitement before they even open it.
Packaging That’s Practical
Easy to store, quick to pack, and secure for shipping—custom bubble mailers streamline your fulfillment process while still looking great.
Customer Reviews
Frequently Asked Questions
What sizes are available for custom bubble mailers?
What’s the minimum order quantity?
How durable are these bubble mailers?
Can I get eco-friendly custom bubble mailers?
How long does production take?
Can I see a sample before ordering?
What kind of printing options do you offer?
Top Custom Packaging Products
Experience a collaborative approach to packaging.
Choose one of the most popular products or see them all.
Looking for personalized packaging?
Get your business a makeover with our tailored solutions for your unique needs!