PlusPackaging Get expert help
White bubble mailer with
Brightly colored bubble mailers with
ssorted bubble mailers with
Colorful bubble mailers with elephant, heart, smiley face, and

Custom Bubble Mailers: The Perfect Blend of Protection & Brand Impact

Ship your products safely while making a lasting impression with bubble mailers designed just for your brand.

Custom bubble mailers give your packages extra protection without the bulk of boxes—plus they show off your brand from doorstep to unboxing.

What Makes Our Custom Bubble Mailers Special

  • Full-color custom printing on the entire exterior surface
  • Lightweight yet protective interior bubble lining saves on shipping costs
  • Water-resistant poly material keeps contents safe from moisture
  • Available in 7 standard sizes (from 4″×8″ to 14.5″×19″)
  • Low minimum orders starting at just 250 pieces
  • Eco-friendly options including recyclable materials
  • Made in the USA with quick production times
Get A Quote
Served 1000+ partners and counting:
Real Results: How Our Custom Packaging Solution Delivered Value

Real Results: How Our Custom Packaging Solution Delivered Value

Custom Bubble Mailers

Locks of Love: Custom Poly Mailing Bags for a Worthy Cause

Plus Packaging collaborated with Hillshire Graphics on a meaningful project for Locks of Love, in partnership with Pantene and ShopRite, for their “CARE BEYOND HAIR”…

Custom Bubble Mailers

Body by Love: Custom Poly Mailing Bags for Plus-Size Bath Towels

Body by Love is a brand with a mission to reimagine the women’s bath experience with size-inclusive premium merchandise. One of their standout products is…

Custom Bubble Mailers

Personalized Poly Mailing Bags | Mailing the Right Message

Our latest success story centers on a company who wanted to put the right messaging on their mailing bags to increase brand awareness and keep shipping costs to a minimum!

Custom Bubble Mailers – Product Features & Specifications

Custom Bubble Mailers – Product Features & Specifications

Feature Details
Sustainability Recyclable, Biodegradable, Compostable Options
Material Coextruded Film (135–200 gsm), Optional Kraft/Aluminum Coating
Padding 3/16” Air Bubble Interior
Color Options White, Kraft Brown, Yellow, Metallic, Custom Pantone
Print Options 1-Color, 2-Color, CMYK Full Color
Ink Type Water-Based or Intaglio Ink
Print Method Intaglio Printing
Finish Matte, Glossy, Pearlescent, or Aluminum-Coated
Closure Self-Seal Adhesive Strip
Order Flexibility Low MOQ (150 pcs) to bulk production (5,000+ pcs) with competitive pricing
Available Sizes Complete Range of Custom Sizes Available

More sizes available for Production Runs – speak with our Team to learn more

Getting Custom Bubble Mailer Step By Step

Getting Custom Bubble Mailer Step By Step

Choose Your Specs

Pick the right size, quantity, and material to fit your shipping needs.

Review Your Proof

Receive a digital mockup within 1–2 business days for your approval.

Receive Your Mailers

We’ll ship directly to your door, ready for immediate use.

LinkedIn

Submit Your Artwork

Upload your design, or collaborate with our design team for a custom look.

Approve & Produce

Once approved, production begins and typically takes 10–15 business days.

Request a Sample

Want to test before committing? Ask for blank samples to check quality firsthand.

1

Choose Your Specs

Pick the right size, quantity, and material to fit your shipping needs.

2

Submit Your Artwork

Upload your design, or collaborate with our design team for a custom look.

3

Review Your Proof

Receive a digital mockup within 1–2 business days for your approval.

4

Approve & Produce

Once approved, production begins and typically takes 10–15 business days.

5

Receive Your Mailers

We’ll ship directly to your door, ready for immediate use.

6

Request a Sample

Want to test before committing? Ask for blank samples to check quality firsthand.

Why Choose Plus Packaging for Your Custom Bubble Mailers

We’ve been helping brands make an impact with their packaging for over 40 years. Our customers stick with us because we make custom packaging easy—even if you’re just starting out.

Unlike other packaging companies, we don’t force you into huge orders. Our low minimums mean you can test different designs without breaking the bank. And our U.S.-based production means faster turnaround times and better quality control.

What makes you get more with less with our bubble mailers?

What makes you get more with less with our bubble mailers?

Protection That Pays Off

The right amount of bubble cushioning keeps your products safe without unnecessary bulk, reducing both shipping costs and damage claims.

Brand Recognition That Sticks

Your logo and design printed edge-to-edge means customers recognize your package instantly—building excitement before they even open it.

Packaging That’s Practical

Easy to store, quick to pack, and secure for shipping—custom bubble mailers streamline your fulfillment process while still looking great.

Protection That Pays Off

The right amount of bubble cushioning keeps your products safe without unnecessary bulk, reducing both shipping costs and damage claims.

Brand Recognition That Sticks

Your logo and design printed edge-to-edge means customers recognize your package instantly—building excitement before they even open it.

Packaging That’s Practical

Easy to store, quick to pack, and secure for shipping—custom bubble mailers streamline your fulfillment process while still looking great.

4.9/5
Based on 26 Reviews 26 Reviews
Customer Reviews

Customer Reviews

04/11/2025 | Maria I. | Verified Buyer
Reliable quality.
03/21/2025 | Carol C. | Verified Buyer
Mailers arrived exactly as promised—great print and solid protection.
03/13/2025 | John S. | Verified Buyer
The metallic finish on our custom bubble mailers turned out amazing. Eye-catching!
02/04/2025 | Ali B. | Verified Buyer
Donna helped us pick the right size. Super helpful and responsive.
01/15/2025 | Noah D. | Verified Buyer
Durable, vibrant, and they definitely stand out from standard mailers.
11/10/2024 | Jessica M. | Verified Buyer
Been using these for months—zero complaints from customers. Reliable quality.
11/09/2024 | Ella M.
Customer service was helpful.
11/05/2024 | Mia S.
These poly mailers make shipping so much easier
11/03/2024 | James C.
solid quality
11/01/2024 | Grace H. | Verified Buyer
Shipping took a bit longer than expected, but worth the wait
10/28/2024 | Liam H. | Verified Buyer
Absolutely thrilled with how my logo turned out on these bags. Great service too!
10/27/2024 | Amelia B.
great
10/20/2024 | Sophia D. | Verified Buyer
Eco-friendly and good price. Perfect for my business.
10/20/2024 | Ava T.
Perfect fit for my e-commerce needs. They look professional and my brand shines through.
10/13/2024 | Alexander G.
decent product
10/06/2024 | Oliver W. | Verified Buyer
awesome
09/17/2024 | Benjamin P.
These work really well for my business, but I wish there were more size options for lower quantities
09/12/2024 | Charlotte P.
I’ve used many poly mailers over the years, and these are by far the best. Highly recommend!
09/11/2024 | Elijah K. | Verified Buyer
I’ll definitely reorder!
09/03/2024 | Isabella F. | Verified Buyer
From the design process to delivery, Plus Packaging exceeded my expectations!
08/30/2024 | Evelyn T.
The bags are okay but thinner than I expected. They’re fine for lighter items, though.
08/24/2024 | Lucas J.
Great quality!
08/22/2024 | Henry B.
Good value for the price
Frequently Asked Questions

Frequently Asked Questions

What sizes are available for custom bubble mailers?

We offer seven standard sizes ranging from 4″×8″ (perfect for jewelry or small accessories) up to 14.5″×19″ (ideal for clothing or larger items). Custom sizes are also available for larger orders.

What’s the minimum order quantity?

Our minimum order starts at just 250 mailers for standard sizes. This lower threshold makes custom packaging accessible for small businesses and startups.

How durable are these bubble mailers?

Our poly bubble mailers feature a tough outer layer that resists tears and punctures, while the interior bubble lining provides excellent shock absorption. They’re water-resistant and designed to handle the rigors of shipping.

Can I get eco-friendly custom bubble mailers?

Yes! We offer recyclable options made with post-consumer materials. While traditional bubble mailers offer the most protection, our eco-friendly alternatives still provide excellent cushioning with a smaller environmental footprint.

How long does production take?

Standard production time is 10-15 business days after proof approval. Rush options are available for tight deadlines.

Can I see a sample before ordering?

Absolutely. We can send blank samples of our bubble mailers so you can check the material quality and sizing. For a small fee, we can also produce a single custom-printed sample before your full order.

What kind of printing options do you offer?

We use high-quality flexographic printing that allows for vibrant colors and detailed designs. You can print in up to 8 colors across the entire surface of the mailer.

Looking for personalized packaging?

Get your business a makeover with our tailored solutions for your unique needs!