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Sustainable Molded Pulp Solutions That Protect and Impress

4.85/5

Your packaging shouldn’t just protect — it should tell your brand’s sustainability story. Our custom molded pulp solutions give you eco-friendly protection, precise product fit, and a premium unboxing experience that customers remember.

  • Protects products in transit with shock-absorbing molded fiber.
  • Showcases your brand with custom shapes, colors, and embossed logos.
  • Custom-fit designs for electronics, cosmetics, food, and luxury goods.
  • Sustainable by design – made from recycled or renewable fibers, 100% recyclable and compostable.

From premium product trays to food-safe clamshells, molded pulp is the smart alternative to foam and plastic — protecting your products, your reputation, and the planet.

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Served 1000+ partners and counting:

“Plus Packaging is hands down my go-to supplier for custom mailers. Their superior customer service and exceptional communication with each and every order makes my job easier! All of my orders have been produced on time, if not early!”

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Account Director

“I’ve worked with Packaging Plus for about 10 years. They are always very responsive, fair with pricing and great with communication. Our packaging is beautiful!”

Kristin Mayer

Founder at Brand Betty

“We have been working with Plus Packaging and Amy for years and it has been wonderful. She is fast to respond to all my inquiries about products and order status and she is always willing to help me when we are in a time crunch for packaging materials. It has been a pleasure working with them over the past years and we look forward to many more!”

Kara Francois

Operations Associate at BreakingT

“Amy and the team at Plus Packaging have consistently delivered Carlisle Events a quality product for our Goody-Bags and season of events that we are proud to share with our attendees and on which we are confident that our sponsors are well represented. Thank you for your consistency and follow through!”

Ed Scholly

Director Business & Event Development at Carlisle Events

“I couldn’t be happier with Plus Packaging services and customer support. I did a google search for what I needed and Plus Packaging was the first to pop up. I emailed them and Donna responded back right away. They are great to work with for your packing needs. My customers love my bags with my logo for their vinyl records. I 💯 recommend this company and brand. Thanks Plus Packaging.”

Doug

Sydney Lynn’s Little Book Shop & Vinyl

“Melissa was great at explaining cost and providing answers to all my questions. Bags look great and arrived very fast after ordering.”

Shannon Perkins

Stride Lab

Molded Pulp Packaging Options

Molded Pulp Packaging Options

Beauty & Personal Care

Custom trays & boxes for skincare, fragrance, razors, and soap Custom trays & boxes for skincare, fragrance, razors, and soap
Luxury finishes (emboss/deboss, color) Luxury finishes (emboss/deboss, color)
Designed for retail-ready presentation Designed for retail-ready presentation

Electronics & Gaming Gear

Precision-fit, impact-resistant inserts Precision-fit, impact-resistant inserts
Smooth or textured finishes for retail sets Smooth or textured finishes for retail sets
Ideal for wearables, controllers, accessories Ideal for wearables, controllers, accessories

Food, Beverage & Takeaway

Food-safe, compostable trays, boxes, carriers Food-safe, compostable trays, boxes, carriers
Wine shippers, chocolate trays/boxes, cup holders Wine shippers, chocolate trays/boxes, cup holders
Suitable for QSR/catering with takeaway containers Suitable for QSR/catering with takeaway containers
Why Choose Our Molded Pulp Packaging?

Why Choose Our Molded Pulp Packaging?

Protect with Purpose

Give your products superior protection with custom-fit molded pulp that’s engineered for impact resistance, all while showing your commitment to sustainability.

Design Without Limits

From unique shapes to premium finishes, colors, and embossing, we create molded pulp packaging that reflects your brand and enhances the unboxing experience.

Sustainable Meets Stylish

Get eco-friendly packaging without sacrificing presentation. Our molded pulp solutions combine durability, biodegradability, and a refined look your customers will love.

Protect with Purpose

Give your products superior protection with custom-fit molded pulp that’s engineered for impact resistance, all while showing your commitment to sustainability.

Design Without Limits

From unique shapes to premium finishes, colors, and embossing, we create molded pulp packaging that reflects your brand and enhances the unboxing experience.

Sustainable Meets Stylish

Get eco-friendly packaging without sacrificing presentation. Our molded pulp solutions combine durability, biodegradability, and a refined look your customers will love.

Your Custom Molded Pulp Packaging, Step by Step

Your Custom Molded Pulp Packaging, Step by Step

Personalized Design Consultation

We start by understanding your product, brand goals, and sustainability requirements. Our experts recommend materials, shapes, and finishes to create packaging that protects your product and elevates your brand.

Material Selection & Performance Testing

We test the chosen fiber blend for strength, durability, and eco-performance, including drop protection, moisture resistance, and recyclability, to ensure it meets your standards.

Production & Packaging

We produce your custom molded pulp packaging using eco-conscious processes, then pack it securely for safe transport.

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Digital Mockup Approval

You’ll receive a detailed digital prototype showing the exact dimensions, fit, and finish. This is your chance to review, request adjustments, and approve before we move into production.

Pre-Production Quality Review

Our team verifies every detail, from mold precision to surface finish, ensuring your packaging is ready for consistent, high-quality manufacturing.

On-Time Delivery & Ongoing Support

Your order arrives as promised, ready to use. Our team remains available for reorders, adjustments, or design updates so your packaging stays aligned with your business needs.

1

Personalized Design Consultation

We start by understanding your product, brand goals, and sustainability requirements. Our experts recommend materials, shapes, and finishes to create packaging that protects your product and elevates your brand.

2

Digital Mockup Approval

You’ll receive a detailed digital prototype showing the exact dimensions, fit, and finish. This is your chance to review, request adjustments, and approve before we move into production.

3

Material Selection & Performance Testing

We test the chosen fiber blend for strength, durability, and eco-performance, including drop protection, moisture resistance, and recyclability, to ensure it meets your standards.

4

Pre-Production Quality Review

Our team verifies every detail, from mold precision to surface finish, ensuring your packaging is ready for consistent, high-quality manufacturing.

5

Production & Packaging

We produce your custom molded pulp packaging using eco-conscious processes, then pack it securely for safe transport.

6

On-Time Delivery & Ongoing Support

Your order arrives as promised, ready to use. Our team remains available for reorders, adjustments, or design updates so your packaging stays aligned with your business needs.

The Plus Packaging Difference

At Plus Packaging, we create molded pulp packaging that goes beyond protecting your products; it tells your sustainability story and elevates your brand. For over 40 years, we’ve helped businesses replace plastic and foam with custom solutions that look good, perform beautifully, and align with their environmental goals.

We work with you on every detail, from material selection and fit to branding and finish. No shortcuts, no compromises. The result is packaging that’s engineered for protection, designed for impact, and made to reflect your values.

Our focus is simple: molded pulp packaging that works for your business, packaging that protects, impresses, and reinforces your commitment to sustainability. You’ll see (and feel) the difference in every shipment.

Frequently Asked Questions

Frequently Asked Questions

What makes molded pulp packaging better than other eco-friendly options?

Unlike many green packaging alternatives, molded pulp can be custom-shaped to your exact product, giving you both sustainability and precision protection. It’s also fully recyclable, biodegradable, and compostable, without sacrificing aesthetics.

Can you match the premium look my brand requires?

Yes. We offer smooth thermoformed finishes, custom colors, and embossed or debossed logos to match luxury branding standards. Your packaging will feel as high-end as the product inside.

How protective is molded pulp for fragile products?

Our trays and inserts are engineered for shock absorption. When designed to fit your product’s contours, molded pulp can outperform foam and plastic in drop tests — all while being eco-friendly.

Is it suitable for food and beverage packaging?

Absolutely. We provide food-safe certified materials and coatings, making molded pulp ideal for clamshells, bottle packs, and direct food contact applications.

What’s the typical order size you can handle?

We support everything from small-batch runs for product launches to large-scale global supply programs. We’ll recommend the MOQ that balances cost efficiency with your current volume.

How fast can I get my order?

Standard production is 4–8 weeks after sample approval, but we can fast-track urgent projects to meet launch deadlines without compromising quality.

Can you help me replace my current plastic or foam inserts?

Yes, our team specializes in direct replacement design, meaning we can match your current insert’s fit and performance with a molded pulp alternative that meets your brand and sustainability goals.

Looking for personalized packaging?

Get your business a makeover with our tailored solutions for your unique needs!