Paper Padded Mailers: Sustainable Protection for Your Products
Eco-Friendly, Cushioned Mailers for Sustainable Shipping
Your packaging is often the first physical touchpoint customers have with your brand. Paper padded mailers offer excellent branding opportunities:
- Print options: Full-color printing on white or kraft paper exteriors
- Sizing choices: Standard sizes (6×9, 8.5×12, etc.) or custom dimensions
- Closure types: Self-sealing adhesive strips or tear-strip security features
- Interior printing: Add messaging or instructions inside the mailer
- Paper weight options: Choose heavier stock for premium feel
The natural kraft texture provides a premium, eco-friendly aesthetic that resonates with customers who value sustainability.
Served 1000+ partners and counting:
Real Results: How Our Custom Packaging Solutions Delivered Value
Custom Paper Padded Mailers – Product Features & Specifications
| Feature | Details | ||
|---|---|---|---|
| Material | FSC-Certified Kraft Paper with Quilted or Honeycomb Paper Padding | ||
| Padding Type | Quilted Paper or Honeycomb Cushion Layer | ||
| Sustainability | 100% Recyclable, Compostable, Plastic-Free | ||
| Ink Type | Water-based or soy-based, non-toxic inks | ||
| Print Options | 1 Color, 2 Color, Full Color (CMYK) | ||
| Finish | Natural Matte Kraft or White Paper | ||
| Closure Type | Peel-and-seal adhesive strip | ||
| Sizes Available | 6″ x 9″, 8.5″ x 12″, 10.5″ x 15″, 12.5″ x 19″, Custom Sizes Available | ||
| Certifications | FSC-Certified, FDA-Compliant Paperboard (Outer Layer) | ||
| Order Flexibility | Low MOQs with fast turnaround | ||
|
More sizes available for Production Runs – speak with our Team to learn more |
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Getting Custom Paper Padded Mailer Step By Step
Consultation
We’ll discuss your product needs, shipping requirements, and branding goals
Material Selection
Choose the right paper weight and padding thickness for your mailers
Ongoing Support & Reorder Reminders
Our support team is just a call or message away for reorders or questions. We also send reorder reminders so you’re always prepared for high-demand periods.
Design & Mockup
Our team creates digital proofs of your paper padded mailer design for approval
Production
Your paper padded mailers are produced with careful quality checks
Delivery
Receive your finished paper padded mailers ready to use (typical turnaround: 2-3 weeks)
Consultation
We’ll discuss your product needs, shipping requirements, and branding goals
Design & Mockup
Our team creates digital proofs of your paper padded mailer design for approval
Material Selection
Choose the right paper weight and padding thickness for your mailers
Production
Your paper padded mailers are produced with careful quality checks
Ongoing Support & Reorder Reminders
Our support team is just a call or message away for reorders or questions. We also send reorder reminders so you’re always prepared for high-demand periods.
Delivery
Receive your finished paper padded mailers ready to use (typical turnaround: 2-3 weeks)
Why Choose Plus Packaging for Your Paper Padded Mailers
When you work with Plus Packaging for your paper padded mailers, you’re partnering with a company that brings over 40 years of packaging experience to the table. We’ve helped hundreds of brands make the switch to sustainable shipping materials, and we understand the specific challenges and opportunities that come with paper padded options. Our team knows exactly how to balance protection, presentation, and environmental responsibility.
Paper Padded Mailers Benefits
Protection Without Plastic
Paper padding provides excellent cushioning for lightweight to medium-weight items. The honeycomb structure of the paper fibers creates air pockets that absorb impact while keeping total package weight down.
Brand-Forward Presentation
The smooth outer surface of paper mailers offers a perfect canvas for your logo, brand colors, and messaging. Unlike bubble mailers with their shiny plastic surface, paper mailers have a premium, tactile quality that enhances the unboxing experience.
Cost-Effective Shipping
Paper padded mailers typically weigh less than boxes with void fill, potentially reducing your shipping costs. They also take up less storage space in your fulfillment area compared to rigid packaging options.
Protection Without Plastic
Paper padding provides excellent cushioning for lightweight to medium-weight items. The honeycomb structure of the paper fibers creates air pockets that absorb impact while keeping total package weight down.
Brand-Forward Presentation
The smooth outer surface of paper mailers offers a perfect canvas for your logo, brand colors, and messaging. Unlike bubble mailers with their shiny plastic surface, paper mailers have a premium, tactile quality that enhances the unboxing experience.
Cost-Effective Shipping
Paper padded mailers typically weigh less than boxes with void fill, potentially reducing your shipping costs. They also take up less storage space in your fulfillment area compared to rigid packaging options.
Customer Reviews
Frequently Asked Questions About Paper Padded Mailers
How protective are paper padded mailers compared to bubble mailers?
Are these paper padded mailers completely plastic-free?
What’s the minimum order quantity for custom printed paper padded mailers?
Can I get samples of paper padded mailers before placing a full order?
How long do paper padded mailers orders take?
Will the paper padded mailers hold up in rainy conditions?
What sizes of paper padded mailers are available?
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