Custom Paper Padded Mailers
Eco-Friendly, Cushioned Mailers for Sustainable Shipping
Protect your products and the planet with custom paper padded mailers. These all-paper mailers offer built-in cushioning using a honeycomb or quilted paper lining—no plastic, no compromise. Ideal for brands that care about sustainability while still needing strong, branded packaging for eCommerce.
- Fully Curbside Recyclable – Made entirely from paper, no mixed materials
- Protective Padding – Internal paper-based lining cushions items during transit
- Custom Branded Printing – Print your logo or message in full color on kraft or white mailers
- Plastic-Free & Compostable – A responsible alternative to bubble mailers with low MOQs and fast turnaround
Served 1000+ partners and counting:
Real Results: How Our Custom Packaging Solutions Delivered Value
Environmentally Friendly Shipping Practices for Socially Conscious Businesses
More and more consumers are demanding that the businesses they work with maintain practices that are supportive of the world around them. Discover sustainable packaging tips that are designed to help your businesses go green easily and affordably.
Custom Paper Padded Mailers – Product Features & Specifications
| Feature | Details | ||
|---|---|---|---|
| Material | FSC-Certified Kraft Paper with Quilted or Honeycomb Paper Padding | ||
| Padding Type | Quilted Paper or Honeycomb Cushion Layer | ||
| Sustainability | 100% Recyclable, Compostable, Plastic-Free | ||
| Ink Type | Water-based or soy-based, non-toxic inks | ||
| Print Options | 1 Color, 2 Color, Full Color (CMYK) | ||
| Finish | Natural Matte Kraft or White Paper | ||
| Closure Type | Peel-and-seal adhesive strip | ||
| Sizes Available | 6″ x 9″, 8.5″ x 12″, 10.5″ x 15″, 12.5″ x 19″, Custom Sizes Available | ||
| Certifications | FSC-Certified, FDA-Compliant Paperboard (Outer Layer) | ||
| Order Flexibility | Low MOQs with fast turnaround | ||
|
More sizes available for Production Runs – speak with our Team to learn more |
|||
Getting Custom Paper Padded Mailer Step By Step
Personalized Design Consultation
We review your design vision and branding elements. Our experts suggest materials, colors, and finishes to create a design that aligns perfectly with your brand’s image.
Quality Assurance & Material Testing
Our team tests the chosen materials to confirm they meet our high standards. This process includes testing for tear resistance, waterproofing, and eco-friendliness.
Ongoing Support & Reorder Reminders
Our support team is just a call or message away for reorders or questions. We also send reorder reminders so you’re always prepared for high-demand periods.
Digital Mockup Approval
We send you a high-resolution digital mockup. This is your chance to see a preview of the final design, suggest tweaks, and give us the green light for production.
Pre-Delivery Check & Packaging
Our team inspects the mailers once more for color accuracy, design precision, and structural integrity. Then, we package them carefully for delivery.
On-Time Delivery & First Impressions Check
We deliver on time, and you get a chance to check out the final product before it reaches your customers. Your feedback on quality and design gives us valuable insights.
Personalized Design Consultation
We review your design vision and branding elements. Our experts suggest materials, colors, and finishes to create a design that aligns perfectly with your brand’s image.
Digital Mockup Approval
We send you a high-resolution digital mockup. This is your chance to see a preview of the final design, suggest tweaks, and give us the green light for production.
Quality Assurance & Material Testing
Our team tests the chosen materials to confirm they meet our high standards. This process includes testing for tear resistance, waterproofing, and eco-friendliness.
Pre-Delivery Check & Packaging
Our team inspects the mailers once more for color accuracy, design precision, and structural integrity. Then, we package them carefully for delivery.
Ongoing Support & Reorder Reminders
Our support team is just a call or message away for reorders or questions. We also send reorder reminders so you’re always prepared for high-demand periods.
On-Time Delivery & First Impressions Check
We deliver on time, and you get a chance to check out the final product before it reaches your customers. Your feedback on quality and design gives us valuable insights.
The Plus Packaging Difference
At Plus Packaging, we do more than deliver packaging — we solve problems. For nearly five decades, we’ve been crafting custom solutions, including hundreds of mailers, with a small, dedicated team that truly understands your needs.
We’re not a faceless online store; we’re your partner, tailoring every packaging detail to your brand. With our expertise and personal touch, we make it simple, seamless, and sustainable.
We make things happen and we really care.
What makes you get more with less with our paper padded mailers?
Secure, Elegant, and Sustainable
Commit to a smart blend of style and practicality, ideal for improving your first impressions and shipment protection.
Customized to Your Brand’s Image
Customize paper padded mailers to uniquely represent your brand, ensuring your message is sent with every package.
A Cost-effective Solution
Enjoy reduced costs and transit damage from a lightweight but durable design, offering both style and efficiency.
Secure, Elegant, and Sustainable
Commit to a smart blend of style and practicality, ideal for improving your first impressions and shipment protection.
Customized to Your Brand’s Image
Customize paper padded mailers to uniquely represent your brand, ensuring your message is sent with every package.
A Cost-effective Solution
Enjoy reduced costs and transit damage from a lightweight but durable design, offering both style and efficiency.
Customer Reviews
Frequently Asked Questions
1. What are paper padded mailers made of?
2. Are these mailers recyclable and compostable?
3. How much protection do they offer compared to bubble mailers?
4. Can I print my brand or logo on these mailers?
5. Are the adhesives plastic-free as well?
6. Do you offer custom sizes?
7. How quickly can I receive my custom mailers?
Looking for personalized packaging?
Get your business a makeover with our tailored solutions for your unique needs!